Tomato Extract Lycopene Powder is a highly sought-after natural ingredient, prized for its potent antioxidant properties and wide range of applications in the food, cosmetic, and health supplement industries. At Kangyuan Herb, we understand that the efficacy and safety of lycopene powder are paramount. That’s why we’ve invested in a sophisticated production process and rigorous quality control measures to deliver a product that meets the highest standards. This article delves into how we produce our premium Tomato Extract Lycopene Powder, ensuring you receive nothing but the best.
The Foundation: Sourcing High-Quality Tomatoes
The journey to superior Tomato Extract Lycopene Powder begins with the careful selection of raw materials. We partner with trusted agricultural sources that cultivate tomatoes rich in lycopene. Key considerations include:
- Variety and Ripeness: Specific tomato varieties known for their high lycopene content are chosen. We ensure tomatoes are harvested at peak ripeness, as this is when lycopene levels are at their highest.
- Cultivation Practices: We prioritize tomatoes grown with sustainable and responsible farming practices, minimizing pesticide residues and ensuring natural quality.
Advanced Extraction and Purification Process
Once the finest tomatoes arrive at our facility, they undergo a meticulous extraction and purification process designed to isolate and concentrate lycopene while preserving its natural integrity.
1. Preparation and Crushing
The tomatoes are thoroughly washed to remove any surface impurities. They are then crushed and processed to create a tomato pulp, making the lycopene more accessible for extraction.
2. Solvent Extraction
Kangyuan Herb employs advanced solvent extraction techniques. Food-grade solvents are used to efficiently extract lycopene from the tomato pulp. This process is carefully controlled to maximize yield and maintain the stability of the lycopene molecule. We ensure complete removal of residual solvents in the final product to guarantee safety.
3. Concentration and Crystallization
The lycopene-rich extract is then concentrated under vacuum to remove the solvent. This is followed by a crystallization process, which further purifies the lycopene, separating it from other components and resulting in a highly concentrated lycopene crystal.
4. Drying and Milling
The purified lycopene crystals are carefully dried using methods that prevent degradation from heat or oxidation. The dried lycopene is then milled into a fine, consistent powder – our high-quality Tomato Extract Lycopene Powder.
Stringent Quality Control: Our Commitment to Excellence
Quality control is not just a final step at Kangyuan Herb; it’s an integral part of our entire production chain for Tomato Extract Lycopene Powder. Our dedicated QC team monitors every stage:
- Raw Material Testing: Incoming tomatoes are tested for lycopene content, pesticide residues, and heavy metals.
- In-Process Monitoring: Critical parameters during extraction and purification, such as temperature, pressure, and solvent ratios, are continuously monitored to ensure consistency and efficiency.
- Final Product Analysis: Each batch of Tomato Extract Lycopene Powder undergoes comprehensive testing for:
- Lycopene Purity and Potency (e.g., using HPLC)
- Appearance, Color, Odor, and Taste
- Solubility and Particle Size
- Microbial Contamination (Total plate count, yeast, mold, E.coli, Salmonella)
- Heavy Metals (Lead, Arsenic, Cadmium, Mercury)
- Residual Solvents
- Stability Testing: We also conduct stability tests to ensure our Tomato Extract Lycopene Powder maintains its quality and potency throughout its shelf life.
Our state-of-the-art laboratory is equipped with advanced analytical instruments, and our procedures comply with international quality standards. This rigorous approach ensures that every batch of lycopene powder leaving our facility is safe, pure, and potent.
Partner with Kangyuan Herb for Reliable Tomato Extract Lycopene Powder
At Kangyuan Herb, our commitment to excellence in production and quality control means you can confidently incorporate our Tomato Extract Lycopene Powder into your products. We provide not just an ingredient, but a promise of quality, consistency, and reliability. By controlling every step, from farm to finished powder, we ensure that our lycopene delivers the natural benefits your customers expect.
To learn more about our Tomato Extract Lycopene Powder or to discuss your specific requirements, please contact us today. We are dedicated to being your trusted partner in natural plant extracts.
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